Diffusion Coatings Information Page
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Information on Diffusion Coatings by Pack and above the pack.
Pack coatings typically are external only and result from burying the component in a powder mix. Gas phase or above the pack techniques do NOT require contact between the part and the powder mix. Instead, a gas is generated.


Gas Phase / CVD Aluminizing
CrAl is used to activate AlF3. Coatings can be both Internal as well as External.

Typical Schematics for pack and Above the Pack

Low Temperature / High Activity vs High Temperature / Low Activity
There are subtle differences but for a LTHA coatings, diffusion of aluminide is all inward while for a HTLA, Nickel diffuses outward and typically the coating is about 35% inward and 65% outward.

The above CVD system uses a molten aluminum pool.
The molten pool dissasociates the AlCl3 to the more reactive and unstable mono chlorides.

Simple CVD Schematic

Flow Tubes are used to bring the coating gases into the part.
The gas tubes can be designed to input a more or less correct amount of gas into each pathway.

Process Basics